Tag Archives: induction gearbox

China Custom ZD Right Angle Gearbox UL, CE, ISO9001, CCC, RoHS Approved Electric AC Induction Gear Motor vacuum pump engine

Product Description

Introduction

ZD Leader has a wide range of micro motor production lines in the industry, including DC gear motor, AC gear motor,brushless DC motor,planetary gear motor, helical AC gear motor, hypoid gear motor, drum motor and planetary gearbox, etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations. We have a comprehensive global product development network, with pre-sales and after-sales centers in the United States, Germany, Japan, India, Vietnam and other countries.

Our Advantages

Range Of Gear Motor

Pleas click the click button to view more detailed specification for each serie of Gear Motor.

After Sales Service

Customized Product Service

Company Profile

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you !

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Operating Speed: Constant Speed
Number of Stator: Single-Phase
Species: Y, Y2 Series Three-Phase
Rotor Structure: Winding Type
Casing Protection: Closed Type
Number of Poles: 2
Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China Custom ZD Right Angle Gearbox UL, CE, ISO9001, CCC, RoHS Approved Electric AC Induction Gear Motor   vacuum pump engine	China Custom ZD Right Angle Gearbox UL, CE, ISO9001, CCC, RoHS Approved Electric AC Induction Gear Motor   vacuum pump engine
editor by CX 2024-05-16

China Hot selling ZD 110V, 220V Voltage Right Angle Gearbox AC Induction Gear Motor a/c vacuum pump

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Detailed Photos

 

Product Parameters

Features:
1) Dimensions: 90mm
2) Power: 120W
3) Voltage: 110V, 220V
4) Speed: 1250, 1300, 2750, 2800rpm
5) Reduction ratio: 3~ 750K
6) With or without flange

MORE SPECIFICATION FOR AC MOTORS: 

MOTOR FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR
SERIES K series
OUTPUT POWER 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized)
Voltage type Single phase 100-120V 50/60Hz 4P Single phase 200-240V 50/60Hz 4P
Three phase 200-240V 50/60Hz Three phase 380-415V 50/60Hz 4P
Three phase 440-480V 60Hz 4P Three phase 200-240/380-415/440-480V 50/60/60Hz 4P
Accessories Terminal box type / with Fan / thermal protector / electromagnetic brake
Above 60 W, all assembled with fan
GEARBOX FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
GEAR RATIO MINIMUM 3:1—————MAXIMUM 750:1
GEARBOX TYPE PARALLEL SHAFT GEARBOX AND STRENGTH TYPE
Right angle hollow worm shaft Right angle spiral bevel hollow shaft L type hollow shaft
Right angle CHINAMFG worm shaft Right angle spiral bevel CHINAMFG shaft L type CHINAMFG shaft
K2 series air tightness improved type
Certification CCC  CE  UL  RoHS

Other Related Products

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Customized Product Service

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you !

Application: Industrial
Number of Stator: Single-Phase
Function: Driving
Casing Protection: Closed Type
Number of Poles: 2
Starting Mode: Direct on-line Starting
Customization:
Available

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gear motor

What are the maintenance requirements for gear motors, and how can longevity be maximized?

Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:

1. Lubrication:

Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.

2. Inspection and Cleaning:

Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.

3. Temperature and Environmental Considerations:

Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.

4. Load Monitoring and Optimization:

Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.

5. Alignment and Vibration Analysis:

Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.

6. Preventive Maintenance and Regular Inspections:

Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.

By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

  • Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
  • Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

  • Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
  • Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

  • Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

  • Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
  • Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China Hot selling ZD 110V, 220V Voltage Right Angle Gearbox AC Induction Gear Motor   a/c vacuum pump		China Hot selling ZD 110V, 220V Voltage Right Angle Gearbox AC Induction Gear Motor   a/c vacuum pump
editor by CX 2023-12-12

China 10hp induction gearbox single 3 phase helical gear motor 7.5kw with Good quality

Applicable Industries: Manufacturing Plant, Construction works , Energy & Mining, 10hp induction single 3 phase gear motor 7.5kw
Gearing Arrangement: Helical
Output Torque: 70-17 For C7.1 CZPT Engine Parts speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.
In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, Fashion stainless steel charms Chain Sunflower Pendant Necklace Stud Earring Jewelry Set Acrylic Floral Sun Flower Jewelry For Gift petroleum machinery and other industries have strong demand of Reducer products. R series gearbox single 3 phase helical gear motor 7.5kw.

Technology

Packaging & Shipping
Project Cases
Company Information Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.

FAQ
1.Q:Are you the factory or trading company?
A:We are the Factory, with 23 years of production experience.
2.Q:Can you customize according to our requirements?
A:Yes, we can design nonstandard products according to customer’s drawing and sample.
3.Q:How long is the delivery date?
A:10-20 working days. Cutomized type need to according to the quantity.
4.Q:Where is your factory?
A:We are in HangZhou of ZheJiang Province, you can get here by high speed train or fly to HangZhou.
Welcome to visit us! Drive Shaft Axle 43430-0K060 43430-0K070 43430-0K080 43430-0K090 for CZPT Hilux Revo GUN125 GUN126 2016-
5.Q:What’s your payment terms?
A:TT 30% as deposite, 70% banlance paid before delivery.

gearbox

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China 10hp induction gearbox single 3 phase helical gear motor 7.5kw     with Good quality China 10hp induction gearbox single 3 phase helical gear motor 7.5kw     with Good quality
editor by Cx 2023-07-11

China best High Performance DC/AC AC Induction Gear Motor with Gearbox with Hot selling

Item Description

Solution Description

Merchandise Parameters

Energy 6, ten, 15W
Reduction ratio 3~ 200K
MOTOR Frame Dimensions 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR Kind DC brushed kind / DC brushless sort
Motor pace 450 rpm – 10000 rpm ( can be customized) typical velocity is 1500/1800/2500/3000 rpm
OUTPUT Electrical power 6W / 10W / 15W / 25W / 40W / 60W / 90W / one hundred twenty W /150W / 180W / 250W ……1000W(can be tailored)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm spherical shaft, D-minimize shaft, essential-way shaft (can be tailored)
Voltage variety 12V / 24V / 36V / 48V / 90V / 110V /220V
Add-ons Electronic CZPT brake / encoder
GEARBOX Body Size 60 mm / 70mm / 80mm / 90mm / 104mm
Equipment RATIO MINIMUM 3:1—————Highest 750:one
GEARBOX Sort PARALLEL SHAFT GEARBOX AND Energy Variety
Correct angle hollow worm shaft Appropriate angle spiral bevel hollow shaft L variety hollow shaft
Appropriate angle strong worm shaft Right angle spiral bevel solid shaft L sort sound shaft
K2 collection air tightness improved variety
Certification CCC  CE  ROHS

Company Profile

HangZhou Welldone Transmission Machinery Co., Ltd. specializes in manufacturing various kinds of tiny and medium-sized products, Three phase asynchronous motor, such as DC motor, AC motor, reducer, planetary reducer, servo reducer, and so on. We have skilled equipment tester (equipment all-spherical inspection), CZPT hardness tester, Rockwell hardness tester (check hardness once more to make certain put on resistance), radial runout detection (detect motor running in and balance, so that the motor can lessen dress in and no noise for the duration of higher-pace procedure), endure voltage tester (detect leakage, higher than standard voltage, no leakage), inter switch tester, surge test motor stator winding turn to flip insulation, thickened coil, exact same power torque output, torque is higher.

The “Welldone” gear reducer developed by our company sells nicely in provinces, municipalities and autonomous regions of the country. It is broadly employed in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, foods, light-weight industry, grain, oil, feed and other industries, and is deeply dependable by clients.
Welcome new and outdated consumers to visit and information.

FAQ

Q: How to pick a suited motor or gearbox?
A: If you have motor photos or drawings to present us, or you have comprehensive specs, this sort of as, voltage, pace, torque, motor measurement, doing work method of the motor, required life time and sounds degree and so on, please do not wait to permit us know, then we can advocate suitable motor per your ask for appropriately.

Q: Do you have a tailored support for your regular motors or gearboxes?
A: Indeed, we can customize for each your ask for for the voltage, pace, torque and shaft measurement.

Q: What’s your guide time?
A: Generally speaking, our typical common item will want 2-7days, a little bit more time for customized products. It will rely on the specific orders.

Simply click right here for deep communication.

Induction motors, also acknowledged as asynchronous motors, use the electromagnetic induction generated by the magnetic field of the stator to produce present in the rotor, thus producing torque. These motors do not run at a velocity in sync with the present, that’s why the title. They use the phenomenon of electromagnetic induction to transform electrical vitality into mechanical power. Induction motor rotors are the most frequent variety of AC motor discovered in pumps, compressors, and other equipment of all varieties.
The rotor of a reluctance motor is composed of a solid cast metal part with a convex toothed rack. Their starting method is equivalent to an induction motor, but it operates like a synchronous motor. Typically, their rotors have much less poles than stators, which minimizes torque ripple and prevents excellent pole alignment, as no torque is produced in that location. Reluctance motors selection in power ratings from a number of watts to about 22 kilowatts.

China best High Performance DC/AC AC Induction Gear Motor with Gearbox     with Hot selling

China factory 450 Rpm – 10000 Rpm CZPT Electric AC Induction Gear Motor with Gearbox with high quality

Merchandise Description

Solution Description

Solution Parameters

Stable Speed Control
Brushless DC motors evaluate the location speed with the pace suggestions indicators from the motor at all moments and alter the motor used voltage. For this cause, even if the load adjustments, stable rotation is performed from reduced velocity to substantial pace. Common inverter-controller a few-period induction motors do not have this type of opinions handle and when the load modifications, the speed can be afflicted. Brushless DC motors are advisable for purposes that need the velocity to be taken care of regardless of the load fluctuation.

Information for AC Moto
Gearhead Design Gear Ratio
2GN *K 3,3.6,5,6,7.5,9,twelve.5,15,eighteen,twenty five,30,36,50,60,75,90,100,one hundred twenty,one hundred fifty,180,200~750
2GN10XK(Decimal gearhead)
MOTOR Body Measurement 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR Variety INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / Speed Management MOTOR
Collection K sequence
OUTPUT Electricity 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / one hundred twenty W / 140W / 180W / 200W (can be tailored)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm spherical shaft, D-lower shaft, crucial-way shaft (can be personalized)
Voltage variety Single period 100-120V 50/60Hz 4P Single phase 200-240V 50/60Hz 4P
3 section 200-240V 50/60Hz Three phase 380-415V fifty/60Hz 4P
A few phase 440-480V 60Hz 4P Three stage two hundred-240/380-415/440-480V fifty/60/60Hz 4P
Components Terminal box variety / with Admirer / thermal protector / electromagnetic brake etc…
Above 60 W, all assembled with enthusiast
GEARBOX Frame Dimensions 60 mm / 70mm / 80mm / 90mm / 104mm
Gear RATIO MINIMUM 3:1—————Greatest 750:1
GEARBOX Kind PARALLEL SHAFT GEARBOX AND Toughness Type
Correct angle hollow worm shaft Right angle spiral bevel hollow shaft L sort hollow shaft
Correct angle strong worm shaft Proper angle spiral bevel solid shaft L kind solid shaft
K2 collection air tightness improved kind
Certification CCC  CE  RoHS

Packaging & Delivery

1. Waterproof plastic bag packed in foam box and carton as outer packing.
two. Export wooden box packaging for products.

 

Firm Profile

The firm is a specialised manufacturing unit that produces miniature equipment reduction motors on a set-position basis. It has a production history of much more than 10 several years. The business has a complete established of enterprise management and complex administration programs, and its items are produced in rigorous accordance with GB / T19001-2000 requirements.

The “Weiqiang” gear reducer developed by our business sells well in provinces, municipalities and autonomous regions of the nation. It is broadly employed in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, meals, mild sector, grain, oil, feed and other industries, and is deeply dependable by buyers.
Welcome new and old clients to go to and manual.

 

FAQ

Q: How to select a suited motor or gearbox?
A: If you have motor images or drawings to present us, or you have comprehensive technical specs, this kind of as, voltage, pace, torque, motor measurement, functioning manner of the motor, essential lifetime and sound level and many others, you should do not wait to allow us know, then we can recommend appropriate motor per your ask for appropriately.

Q: Do you have a customized services for your regular motors or gearboxes?
A: Indeed, we can personalize per your request for the voltage, pace, torque and shaft dimension.

Q: What is your lead time?
A: Typically speaking, our standard common product will need 15-30days, a bit lengthier for personalized products. It will depend on the certain orders.

Click below for deep communication.

Induction motors, also known as asynchronous motors, use the electromagnetic induction created by the magnetic area of the stator to create current in the rotor, thus generating torque. These motors do not run at a pace in sync with the existing, hence the name. They use the phenomenon of electromagnetic induction to convert electrical energy into mechanical power. Induction motor rotors are the most common sort of AC motor discovered in pumps, compressors, and other machines of all varieties.
Solitary-phase motors have a stator. They do not have the rotating magnetic subject attributes of polyphase or polyphase motors. The magnetic discipline produced by the stator windings is pulsating, not rotating. When the rotor is stationary, the enlargement and contraction of the stator’s magnetic area generate an electrical existing in the rotor. The existing generates the rotor magnetic subject with the reverse polarity to the stator magnetic area. The reverse polarity applies rotational drive to the upper and reduced parts of the rotor. Since this force passes by means of the centre of the rotor, it continues to be equivalent in every path, retaining the rotor stationary. If the rotor begins to change, it continues to change in the direction it commenced, since the rotor’s momentum produces a rotational power in that direction. One-stage motors are employed in lower-energy apps this sort of as ceiling enthusiasts, mixer grinders, and house appliances this kind of as moveable electrical power instruments.

China factory 450 Rpm - 10000 Rpm CZPT Electric AC Induction Gear Motor with Gearbox     with high quality

China high quality 6W~40W 60W~370W Right Angle Variable Speed Induction AC Gear Motor with Worm Gearbox Speed Reducer near me manufacturer

Merchandise Description

Solution Description



 

Merchandise Parameters

Attributes:
one) Proportions: 60mm, 70mm, 80mm, 90mm,104mm, 120mm.
two) Energy: 25W, 40W, 60W, 90W,120W, 140W, 180W,
200W, 250W, 300W, 400W, 550W, 750W.
three) Voltage(V): 110V/220V/380V.
four) Reduction ratio: 3- 200K.

MOTOR Body Size 40mm/50mm/60mm/70mm
MOTOR Type Right angle AC motor/Proper angle continual speed motor
MOTOR Velocity 1350r/min
OUTPUT Electrical power 25W, 40W, 60W, 90W, 120W, 140W, 180W, 200W, 250W,300W, 400W, 550W, 750W.
REDUCTION RATIO 3K- 200K
VOLTAGE Type 110V/220V/380V
Add-ons digital tic brake/pace governor/terminal box/fan
GEARBOX Dimensions 60mm/70mm/80mm/90mm/104mm/120mm
CERTIFICATION AAA CCC CE

Organization Profile

HangZhou Welldone Transmission Equipment Co., Ltd. specializes in production various kinds of modest and medium-sized gear, Three stage asynchronous motor, such as DC motor, AC motor, reducer, planetary reducer, servo reducer, and so on. We have professional equipment tester (gear all-spherical inspection), CZPT hardness tester, Rockwell hardness tester (test hardness again to make certain wear resistance), radial runout detection (detect motor running in and harmony, so that the motor can decrease put on and no sound throughout substantial-speed procedure), withstand voltage tester (detect leakage, higher than regular voltage, no leakage), inter change tester, surge check motor stator winding switch to turn insulation, thickened coil, identical electrical power torque output, torque is increased.

The “Welldone” gear reducer made by our firm sells properly in provinces, municipalities and autonomous areas of the nation. It is extensively utilized in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, food, mild sector, grain, oil, feed and other industries, and is deeply trusted by customers.
Welcome new and previous consumers to check out and guide.

FAQ

Q: How to decide on a suitable motor or gearbox?
A: If you have motor images or drawings to demonstrate us, or you have comprehensive technical specs, this kind of as, voltage, pace, torque, motor measurement, functioning mode of the motor, required lifetime and noise degree etc, you should do not wait to let us know, then we can suggest suitable motor for each your request appropriately.

Q: Do you have a tailored services for your regular motors or gearboxes?
A: Indeed, we can customize for every your request for the voltage, speed, torque and shaft dimension.

Q: What is your lead time?
A: Generally talking, our normal regular merchandise will need to have 2-7days, a bit lengthier for customized goods. It will depend on the particular orders.

Click right here for deep interaction.

Induction motors, also identified as asynchronous motors, use the electromagnetic induction produced by the magnetic discipline of the stator to make current in the rotor, thus producing torque. These motors do not operate at a speed in sync with the present, consequently the title. They use the phenomenon of electromagnetic induction to transform electrical vitality into mechanical energy. Induction motor rotors are the most typical kind of AC motor identified in pumps, compressors, and other machines of all types.
AC motors and equipment motors consist of one-stage motors for one-period AC electricity and 3-stage motors for three-period AC electricity. A solitary-phase motor simply wants to be related to a one-section electrical power supply by means of the provided capacitors to work. 3-section motors do not require capacitors. You merely hook up the motor right to the 3-phase AC electrical power provide. Dongfang Electric powered provides a broad variety of AC motors and equipment motors Continuous or variable velocity AC motors are accessible with solitary or three-stage gear and electromagnetic braking possibilities

China high quality 6W~40W 60W~370W Right Angle Variable Speed Induction AC Gear Motor with Worm Gearbox Speed Reducer     near me manufacturer